AMERICAN MEDICAL MOLDING LLC

American Medical Molding (AMM) offers total injection molding solutions for OEM customers who may require full product assembly along with turnkey manufacturing cells. We are a single-source supplier for high volume, precision injection molding, value-added assemblies and contract manufacturing, including, prototyping, tooling oversight, fixtures, and manufacturing. Our expertise in the processing of high-performance engineering resins with precision at high quality has made us the plastic injection molding OEM of choice for customers in medical device manufacturing space.

AMM desires to form intimate working relationships with its customers to assure close support, exceed customer expectations, as well as push the boundaries of the latest technologies in order to improve quality, precision and to drive down costs.

Our air conditioned and injection molding environment is engineered for best practices while operating under lean manufacturing practices. Cleanroom, high-speed robotics and closed-loop processes ensure products are molded in strictly controlled environments. Our machinery and molds are well maintained on a preventative maintenance program, with a routine re-certification to OEM specifications.

 ·Clean Environment- Precision Medical Injection Molding

·Rapid Prototyping

·Part sizes from 1 gram up to 2 lbs

·Verification and Validation

·IQ/OQ/PQ

·Mold Maintenance

·Domestic and Foreign Tooling Partnerships

·Sonic Welding

·Insert Molding

·Micro Molding

·Over Molding

·Thin wall molding

·In house Metrology

·Value added operations.

  State of the art molding techniques are employed during verification and validation for the qualification of your parts. Our manufacturing processes adhere to the principles of a Lean/Six Sigma environment. To help ensure quality we use tools such as Cause and Effect diagrams, control charts, Histograms and Pareto charts as well as advanced molding techniques. AMM’s advanced metrology systems include precise coordinate measuring equipment for the inspection and verification of production samples while our robust Quality Management System ensures Customer satisfaction. 

 American Medical Molding implements 2 stage decoupled molding without cavity pressure sensors.  The Decoupled Molding process separates the molding process into specific fill, pack, and hold portions.  This technology allows AMM to improve part quality through a higher level of consistency in our processes.  We also set windows around key molding outputs to determine part quality enabling machine QC packages to make the decision to accept or reject parts. We offer a variety of injection molding capabilities and can accommodate part sizes that range from 1 gram to 2lbs.

We may also implement 3 stage decoupled molding techniques utilizing cavity pressure transducers to control filling and transfer to the pack and hold phases of the process.  As we deploy cavity pressure technology, we are utilizing one of the industry’s best technologies to control and monitor the various phases of our molding processes.  Cavity pressure monitoring also provides another level of protection/quality through the ability to accept/reject parts based on cavity pressure, in addition to the molding machine’s quality controls.

Lastly, depending on your circumstances we may also implement the highest level of our technologies, a proprietary molding processing utilizing a series cavity pressure transducers, strategically located and controlled, that can increase the cavitation by up to 50% and reduce the tonnage by up to 35% in the same machine, all the while improving yield, at reduced cycletimes.

  The vision of American Medical Molding is to increase the awareness of our company, our technologies and our establishment in the market as a turnkey, successful medical plastic manufacturing business that provides profitable growth and value for our customers, colleagues, stakeholders, community, and the Unites States of America Manufacturing Industry.